It is any manufactured product, constituted
from a web, sheet or mattress of fibres whether these are
placed in a specific direction or at random, and whose internal
cohesion is ensured by mechanical and/or physical and/or chemical
methods, and/or by the combination of these different procedures,
to the exclusion of weaving, knitting, counter-knitting or
traditional felting (EDANA)
It is therefore neither paper nor textile, although the manufacturing
procedures sometimes call on the techniques of one or the
other.
Raw materials
The raw materials used are numerous and
varied : cotton, transformation fibres (viscose), synthetic
fibres (polyamide, polyester, polypropylene) or mixes.
Manufacturing
procedures
The procedures used are based on the constitution
of a sheet of fibres or filaments, consolidated by mechanical
(needling), chemical, air-under-pressure or thermal bonding,
which ensures cohesion and solidity.
a. Web constitution
Three manufacturing procedures are
today used :
1) The dry process,
so-called textile process
Two methods :
the carding method, a mechanical procedure
that combs the fibres and can give them a direction or place
them at random,
the aerodynamic method that disperses
the fibres then transports them in a flow of air. This procedure
enables a wide variety of homogeneous or mixed fibres to be
used.
2) The damp process,
so-called paper process
A very liquid paste of water and fibres is brought to a moving
belt from which the water in then sucked up. The web is then
dried and consolidated by compression between cylinders. This
enables a wide range of natural, synthetic or artificial fibres
of varying lengths to be used.
3) The melted procedure
The polymer is melted and extruded in filaments that are cooled
and transported on a moving belt to form a web. This procedure
produces non-woven products with very high resistance, but
allows less flexibility in the choice of raw materials.
1) Chemical :
Chemical bonding consists in applying a bonding agent in a
liquid state. The application of these bonding agents can
be carried out in various ways, uniformly by impregnation,
coating or pulverisation, or intermittently, for instance
by impression.
2) Thermal :
This method uses the thermoplastic properties of certain synthetic
fibres to create the cohesion of the web by controlled heating.
Different methods of thermal bonding are used : calendaring,
hot air flow, cylinder systems and felt or sonic bonding.
3) Mechanical :
The web in this case is reinforced by the friction of the
fibres, which results from their physical entanglement. There
are two types of mechanical bonding : needling and entangling
by water.
This phase enables the product's properties
to be modified or specific properties to be added. A large
number of chemical substances can be used or various mechanical
procedures can be applied : coating, compressing, flocking
and dyeing. Non-woven fabric can also be combined with other
materials to form complex products.
Thus, non-woven fabric has specific properties
that enable it to be used in a very wide range of applications,
in particular in the manufacture of protective garments and
cleaning fabrics. Consequently, it is increasingly replacing
textile garments or cloth on numerous markets where decision-makers
wish to obtain the best compromise between quality, safety,
hygiene, comfort and cost.